These days, welders have a broad range of good working techniques to choose from — but not all welding techniques are equal. When it comes to fusion of dissimilar metal parts on a large scale, friction welding is a suitable choice of fabrication technique. If you are considering using this welding method for your particular metal fabrication, you should continue reading on to learn about the perks it can provide.
- Friction welding is an environmentally-sensitive process. In today's world, it is highly imperative to ensure that every manufacturing process is carried out in an environmentally friendly manner. Friction welding is an ideal choice in that regard because it does not generate any harmful gases, fumes, or smoke into the surrounding air. This ensures that the working environment remains free of toxic airborne elements that may have health-deteriorating effects on the welders and others present in the workplace.
- Friction welding allows for design flexibility. There are numerous types of metals that can be used for manufacturing and processing applications, but if welders are not keen on the type of welding method that they choose to work with, they may be limited to working with only a small fraction of "weldable" metals. If what you are looking for as a welder is maximum design flexibility, you can find that by opting for friction welding. Friction welding increases the potential for welders to optimise material choices by creating uniquely shaped products, as it can be used to join together a wider range of metals.
- Friction welding is an economical process. Everyone wants to save money when they are mass-producing products. Friction welding is popular among many modern welders because of its low-cost advantage. Friction welds do not require heat-generating fuel or filler material, thus significantly cutting down the cost of production.
- Friction welding ensures higher quality welds. A major problem with most low-cost welding techniques is that they tend to compromise on the quality of welds. That is not the case with friction welding. Welds created using the friction welding technique are of consistent quality, and they can be repeated without resulting in severe material distortions. This reduces the need to clean out residues once the welding job is completed.
To ensure that you reap these benefits and many more that friction welding has to offer, it is imperative to ensure that your working equipment has been correctly maintained and that you are sufficiently skilled at the job.